To get a method that is ancient printing on fabric has gone by having a very rapid period of development modify within the last 10 years.
Screen-printing fabric using flat screens continues to be the well-established strategy for applying colour and design to fabric alternatives. This technique was well suited for medium to large runs. For quite high volume, rotary screen-printing was the normal process. The set up costs to engrave and create the screens were quite high but because with the size runs they were the most economic.
Small runs were not economic using either of such methods for fabric printing. This made the little runs expensive as a result of high create costs along with the flag and banner market small runs were usually either hand printed, appliqued or embroidered.
Then along came the newest technique of fabric printing. Digital fabric printing introduced a completely new idea whereby small runs could be done with a far lower cost. Printing digitally onto fabrics created from polyester has recently reached new heights as a result of continuous development work by fabric manufacturers who’re committed to this type of printing on fabric.
Stunning results are now being achieved on fabrics and this can be affecting a wide range of applications from flags, banners, artist’s canvas, exhibition graphics, mobile displays, stretch display systems, theatrical back drops, point of sale displays, furnishings, window treatments, roller blinds etc. Printing on fabric for this ever-increasing variety of applications demands careful and continuous research and development. This ensures the fabrics succeed when utilized on a wide range of digital printing machines with all the wide mixture of inks from dye-sub water-based inks to UV, solvent and latex inks.
Printing fabrics using dye-sub water-based direct to polyester textiles requires complex chemistry deciding on the pad so that the printer contains the optimum performance in the ink, machine and rip used. This may then give high-definition, brilliant strong colours then when required for flags excellent print through, for every type of printing on fabric.
Although dye-sub printing polyester fabric probably produces the greatest results advances in UV inks means that results have improved dramatically in recent times. The inks have become more flexible making suitable for textile printing. In addition to this Latex ink technology entails the inks are suitable for textiles. This can be further proof of the value of fabrics for digital printing where textile is replacing traditional media like PVC. Machine and ink manufacturers have responded well to this challenge by adapting machines as well as the inks.
A recently available development has seen the creation of two beneficial to our environment compostable and biodegradable fabrics called Gossyp (cotton) and Chorus (jute). Printing on fabrics which are compostable and biodegradable is starting to become a lot more crucial as landfill taxes always rise and not forgetting that polyesters fabrics can obviously be recycled. This is especially very important to those companies who are aware of the growing requirement for more green products.
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