Welding positioners play a vital role in the smooth functioning of welding processes. They occupy a distinctive part of automated welding systems, which allow the industries to put the weldments (irrespective of their size) mechanically to perfection. Therefore expedite the process of manufacturing and creates a comfortable welding experience for welders. Looking at the varying demands of the profession, the range of welding positioners and their purposes served also differ. Owing to multifarious advantages of these machines, it is crucial for your companies to select the positioning equipment that matches perfectly with their requirements.
Welding Positioners in addition to their Purpose
Positioners comprise a considerable part of the automation system, and serve great purposes in manufacturing industries, many of which include:
Ensure highest amount of security and safety for your welders
Lessen the fatigue
Boost the quality of welding
Make use of the space on the floor efficiently
Number of Positioners
Multiple weld positioning equipment find effective usage in different industries. Many of these commonly used welding Robotic positioners include:
Manipulators- For a high level of efficiency and quality delivery of welding tasks.
Turning Rolls- For accommodating the effective rotation of pressure vessels, pipes in addition to tanks.
Fit up Bed Rollers- To save ample period in the manufacture of largely connected vessels.
Growing line systems- To facilitate large diameter production especially in the output of wind towers.
Choosing the Best tank turning rolls
Enterprises and individuals usually purchase a new welding positioner or pick a rental one, based on their requirements and financial constraints. No matter you buy or rental deal, it is best to consider these essential factors before investing money in the best welding positioner.
COG or perhaps the center of gravity plays a crucial role while picking a choice for welding positioners. It equally balances the weldment on all axes. Using the changing distance with the weldments from the device, the COG also varies, since the welder is utilizing more torque towards the positioner. Besides, inclusion of parts and materials for the positioned also affect the COG.
The whole process of attaching weldment and fixtures with perfection varies according to your unique requirements
For cylindrical products make a preference for turning rolls.
Be sure that the equipment mounts on a flat surface to avoid just about any tipping.
Connection of ground current to welding positioners.
Prefer Rental Positioners
If you are part of an industry that serves the varying requirements with the customers, than deciding on the desired positioners for welding on rent becomes a smart decision. It offers superior level of efficiency being produced with smallest amount of investment. Considering the current scenario of economic downturn, it essentially minimizes the price factor for each and every industry. It always continues to be most cost-effective option to prefer renting positioners than buying them.
To read more about benchtop welding positioner have a look at our resource