How do a liquid that has just 5 carbon atoms, 2 oxygen atoms and eight hydrogen atoms provide for robust purposes where thermal resistance, electrical resistance and mechanical strength is of prime importance? The solution lies in a word – “Polymerisation”.
Through this infographic, we trace your journey of MMA (Methyl Methacrylate), a liquid monomer that’s polymerised to cause PMMA polymer (Polymethyl Methacrylate), and its various grades.
MMA may be polymerised to PMMA through solution polymerisation, emulsion polymerisation and bulk polymerisation techniques. All these reactions happen in the existence of a catalyst. The resulting pmma polymer may be modified to several shapes, sizes and forms based on the additives.
The different grades of SUMIPEX®, the Polymethyl methacrylate resin manufactured by Sumitomo Chemical, that are obtained on adding additives are:
• ‘High Impact Grade of SUMIPEX® PMMA’ – Properties like high flow and good heat resistance choose this well suited for manufacturing extruded sheets/ pipes/ rods, construction materials, automotive parts and industrial applications
• ‘Extrusion Grade of SUMIPEX® PMMA’ – Good extrusion molding characteristics, high surface hardness, superb weatherability and excellent chemical resistance include the properties of the grade that favour its use within extruded sheets/ pipes/ rods.
• ‘Heat Resistant Grades of SUMIPEX® PMMA’ – Excellent heat resistance, excellent surface hardness and mechanical strength enables the usage of this grade in automotive parts including tail lamp, instrument cluster, optical Lens, general lamps, etc.
• ‘Optical Grades of SUMIPEX® PMMA’ – With excellent heat resistance and flow properties, the optical grades with extremely low levels of foreign contaminants can be used for light Guide panels and optical lenses.
• ‘High Flow Grade of SUMIPEX® PMMA’- With characteristics like high-flow during injection molding and good moldability, this grade is suggested for intricate parts and thin-wall parts molding including watch and clock cover, lighting cover, name plate, house ware, etc.
• ‘General Purpose Grades of SUMIPEX® PMMA’ – General Purpose Grades determine difference between normal and optical grades/special grades. General Purpose Grades like MH, LG, LG2, etc. also come under “Extrusion Grade”, “Heat Resistance Grade” and “High Flow Grade”. With balanced properties including heat resistance and mechanical strength, this grade is acceptable in making massive amount products including house ware, stationery, telephone buttons, piano keys, electrical accessories, ornaments, etc.
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